In the modern coking industry, improving production efficiency, reducing costs and increasing equipment durability are goals that are constantly being pursued. As a high-performance wear-resistant material, Kyanite® ceramic liners are playing an increasingly important role in the coking industry's production process, achieving both efficiency and durability for coking companies.
The advantages of Kyanite® ceramic liners are analysed:
1. Excellent wear resistance: Compared with traditional metal liners, KENAI® ceramic liners have higher hardness (HV1100) and better wear resistance. This is due to its main component - aluminium trioxide ceramics, which can effectively resist high temperature and strong abrasion environments, prolonging the service life of the equipment.
2. Reduced maintenance costs: KENAI® ceramic liners reduce the need for frequent replacements and repairs, significantly lowering maintenance costs and overhead losses due to downtime.
3. Improve production efficiency: Excellent wear resistance reduces the failure rate of equipment due to wear and ensures stable operation of the production line, thus improving overall production efficiency and output.
4. Energy saving and emission reduction: By reducing the energy consumption caused by wear and tear of equipment, ceramic liners indirectly promote energy saving and emission reduction, which is in line with the green production concept of modern industry.
Application examples of Kyanite® ceramic liners in coking plants
In coking plants, KENAI® ceramic liners are used in a wide range of applications. For example, the hopper: In the material handling system of a coking plant, the hopper is the main channel for the entry, exit and temporary storage of materials, and is subject to the impact and abrasion of large quantities of materials. The wear-resistant properties of KENAI® ceramic liners, combined with our professional bonding technology, provide excellent resistance to wear and impact, prolonging the service life of the hopper and reducing the frequency of maintenance and replacement, thus lowering the operating costs. Another example is the chute and transfer chute: In the material conveying process, the chute and transfer chute are used for guiding and conveying materials. These parts are subject to severe wear and tear due to the frequent flow and impact of materials. The use of KENAI® ceramic liners not only achieves long-term wear prevention, but also solves the problem of replacing the whole section of the chute due to damage to a certain part of the chute in the course of its use, as we have designed a small unit of ceramic liner that is fixed to the chute body with bolts on the back side, which is easy to dismantle. Not only that, Kyanite® ceramic liners are also found in the inlet and outlet of vibrating screens, as well as in the side liners, and have helped many coking plants to achieve improved production efficiency and reduced operating costs, creating economic and social value for our partners.
The wide application of KENAI® ceramic liners in coking plants is not only a reflection of the advancement of material technology, but also an inevitable choice for the coking industry to pursue high efficiency, environmental protection and sustainable development. Through continuous technological innovation and application exploration, Kyanite® ceramic liners will play an even more important role in promoting the upgrading of the coking industry and achieving high-quality development.
Post time: Jun-27-2024